Full-Coated Quartz Cutting Wire

Wire Diameter	Coating Type	Working Tension (N)	Break Tension (N)	Recommended Length	Cutting Application Examples
0.30 mm	Full	60	115	1M – 30M	Sapphire, quartz, filters
0.35 mm	Full	75	150	1M – 30M	Optical glass, ceramic targets
0.50 mm	Full	100	200	1M – 30M	Technical ceramics, magnets
0.60 mm	Full	115	270	1M – 30M	Sapphire blocks, crystals
0.80 mm	Full	210	440	1M – 30M	Fused silica, larger optics
1.00 mm	Full	250	500	1M – 30M	Glass composites, ceramics

Wire Diameter

Coating Type

Working Tension (N)

Break Tension (N)

Recommended Length

Cutting Application Examples

0.30 mm

Full

115

1M – 30M

Sapphire, quartz, filters

0.35 mm

Full

150

1M – 30M

Optical glass, ceramic targets

0.50 mm

Full

100

200

1M – 30M

Technical ceramics, magnets

0.60 mm

Full

115

270

1M – 30M

Sapphire blocks, crystals

0.80 mm

Full

210

440

1M – 30M

Fused silica, larger optics

1.00 mm

Full

250

500

1M – 30M

Glass composites, ceramics

3 Different Types of Electroplated Diamond Wire loop

The difference between different Electroplated Diamond Wire Loop

Full-Coated Electroplated Diamond Wire Loop:
- The cutting wire of full-coated wires is relatively thin, with the thinnest being 0.3 mm.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- The fully coated wire has a large number of diamond abrasives all over the surface of the cutting wire, so it has a strong cutting force. Therefore, it has obvious advantages when cutting materials with small chip removal and high hardness.
- Our fully coated wire not only has a high abrasive density, but also uses a mixture of raw diamonds and crushed diamonds, making the cutting wire both sharp and wear-resistant. Therefore, the service life is longer than others.
Segmented-Coated Electroplated Diamond Wire Loop:
- The thinnest segmented-coated wire is 0.8mm.
- The segmented coating creates a lot space on the surface of the cutting wire, which can accommodate a large amount of material debris during the cutting process. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
- These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.
Thread- Coated Electroplated Diamond Wire Loop:

The thinnest thread-coated wire is 0.5 mm.
The threaded coating creates spiral gaps on the surface of the diamond wire, which can accommodate a large amount of material debris during the rotation of the cutting wire. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.

Additionally, full-coated Electroplated Diamond Wire Loop are widely used in materials processing where cutting fluid can be applied, whereas segmented-coated and thread- coated diamond wires are mainly used in dry cutting processes.